Dosing and Fluid Mixing in Metal Processing For Lubricant, Soluble Oil, Coolant, Additive …

Metal Processing, Coolant Dosing and Mixing

Mixing soluble oils
by proportional water-driven Dozer
Improve cutting fluids efficiency
for most metal processing operations

  • For cooling, lubrication and protection.
  • Improve tool life.
  • Better machining performance.
  • Extension of the bath time.
  • Homogeneous even for high viscosity
  • Saving energy consumption (no electricity).
  • Easy to install, operate and maintain. 
  • Some benefits:
  • Self priming of the cutting fluid (no manual intervention required)
  • Accurate dosing (+/-3%) and repeatable whatever the water flow
  • Reduced bacteria growth and foaming problems due to bad dosing.
  • Reduced handling and filling time.
  • Less cutting fluid spillage.
  • Reduced tool & metal surface fouling.
  • Less dirty and slippery working places.
  • Less risk of contact with cutting fluids.
  • No electric power consumption or risk.

Dosatron advantages

Hydraulic, volumetric and non-electric.

  • Dosing proportional to water flow-rate.
  • Precision brings surface quality optimization with no waste.
  • Excellent dosing repeatability and final solution homogeneity.
  • Emulsion delivered directly downstream by water-power.
  • Easy dosing adjustment at any time.
  • Easy to install, operate and maintain (no electrical risks).
  • Self-priming up to 4M

A reliable cutting fluid dosage whatever variation of water pressure, water flow, cutting fluid viscosity and installation conditions

A dosage ratio easy to read and adjust on the % scale (0.03% to 25% available)

A precise dosage even for High Viscosity cutting fluids: The Dosatron D3RE10 was specially designed for high viscosity fluids with a dilution ratio adjustable from 1% to 10% or the D3RE25IE from 5 to 25%.

Using a refractometer

If you check your emulsion concentration with a refractometer:
The initial % Brix readings given by your refractometer are not volumetric pct. values.
Consequently, you must:
• either calibrate your refractometer,
• or check the equivalence curve generally given by your oil supplier in its technical data sheet.

Easy Installation

Easy Maintenance

All models are available in our online shop